Product Description
4MM DC Planetary Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:4mm motor | |
| motors (optional) | stepper motor |
| voltage(optional) | 1.5-5v |
| input speed | <=10000rpm |
| current | 50mA max |
| performance Data:4mm gear stepper motor | ||||||
| Model | Rated speed | max rated torque | Max Instant Torque | Reduction Ratio | gearbox length | Overall Lenth |
| rpm | gf.cm | gf.cm | mm | mm | ||
| ZWBMD004004-5 | 300.0 | 70 | 200 | 5 | 6.6 | 18.6 |
| ZWBMD004004-25 | 60.0 | 70 | 200 | 25 | 8.1 | 20.1 |
| ZWBMD004004-125 | 12.0 | 70 | 200 | 125 | 9.6 | 21.6 |
| ZWBMD004004-625 | 2.4 | 70 | 200 | 625 | 11.1 | 23.1 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | ||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-06-13
China manufacturer Wholesale Micro Electric 57mm 48V BLDC Brushless DC Planetary Gear Motor supplier
Product Description
Wholesale Micro Electric 57mm 48V BLDC Brushless DC Planetary Gear Motor
Note:
The specifications can be designed according to the customer’s requirements!
Option:
Customized shaft, performance, voltage, lead wires…
Application:
swimming pool, automotive, semiconductor, chemical & medical, industrial automation, power tool, instrument, measuring equipment, office automation, various OEM application.
Parameter:
| Motor Model | D575-70W | D575-140W | D575-210W |
| Rated Voltage(VDC) | 48 | 48 | 48 |
| Rated Speed(Rpm) | 3000 | 3000 | 3000 |
| Rated Torque(N.m) | 0.22 | 0.44 | 0.66 |
| Rated Power(W) | 70 | 140 | 210 |
| L1 Length(mm) | 55 | 75 | 95 |
| Reducer Series | 1 | 2 |
| Transmission efficiency | 95% | 90% |
| Max radial load | 80N | 80N |
| Max axial load | 30N | 30N |
| Transmission torque | 15N.m | 25N.m |
| Reduction Ratio | 5,10 | 15,20,25,30,40,50,100 |
| L2 Length(mm) | 58 | 75 |
About Us:
I.CH was founded in 2006, located in HangZhou. We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.
Our Product:
DC Gear Motor | DC Planetary Gear Motor
Planetary Gearbox | Spur Gearbox
Spur Gear | Helical Gear
Our Certificate:
As we all know, the success of the company is based on the quality of the motor. So, to get the acknowledgment in the market, we get ROHS, CE, ISO900 certificates.
Work-flow:
Service:
ODM & OEM
Gearbox design and development
Package&Ship:
Carton, pallet, or what you want
The delivery time is about 30-45 days.
Customer’s Visiting:
FAQ:
1. Can you custom gearbox?
YES. The specifications can be designed according to the customer’s requirements.
2. DO you provide the sample?
YES.
3. Do you provide technical support?
YES.we have an independent product design and R&D team, service team and professional quality control team.
4. Do you have a factory?
Yes, we are a professional manufacturer.
5. Can I come to your company to visit?
YES
| Operating Speed: | Low Speed |
|---|---|
| Structure and Working Principle: | Brushless |
| Certification: | ISO9001, CCC |
| Brand: | I.CH |
| Rated Voltage: | 48V |
| Rated Power: | 70W-210W |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-06-02
China 22mm Diameter Long Life Micro 12V/24V Pm DC Planetary Gear Motor with Good quality
Merchandise Description
Observe:
22mm Diameter Long Existence Micro 12V/24V Pm DC Planetary Equipment Motor
Primary rewards:
1. Motor specs this sort of as voltage, speed, torque, the shaft, packing can be customized.
two. As a gear reduction motor, it is extremely appropriate for software that needs lower rpm and substantial torque
3. Substantial sealing: the output component is outfitted with an oil seal and O-ring, which can stop the lubrication grease backflow in the gearbox, and steer clear of the growing older or damage of oil seal insulation.
4. Higher performance: utilizing a new pressed silicon steel sheet, substantial precision core, powerful magnetic permeability. The profile utilizes the new warmth dissipation construction.
five. Applicability: Compact size, suitable for numerous functioning environments.
Planetary gearbox advantages:
1) Minimal speed: twelve – 1650 rpm.
two) Higher torque: .05 kg.cm to 5 kg.cm.
3) Small vibration, reduced noise, minimal power consumption.
Software:
DC miniature Planetary Equipment Motor broadly used in place of work automation, intelligence home furniture, creation automation, health care products, economic machinery and match machine sectors, these kinds of as automatic window opener, glass curtain wall, auto curtain, bank ATM, automatic funds sign-up, be aware vending equipment, phase limelight, and other computerized gadgets.
Parameter:
| Reduction ratio | 1/5 | 1/eighteen | 1/20 | one/25 | one/sixty six | 1/77 | one/90 | one/one hundred ten | 1/136 | one/246 | one/336 | 1/393 | 1/484 | one/597 | 1/735 | one/1079 | one/1475 | one/2124 | one/3968 | |
| 12V | Rated torque(g.cm) | one hundred seventy | 560 | 650 | 820 | 1800 | 2100 | 2450 | 3000 | 3700 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 6000 | 6000 | 6000 | 6000 |
| Rated pace(rpm) | 1500 | 400 | 340 | 280 | one hundred and five | ninety four | eighty | sixty five | fifty three | 29 | 22 | 19 | 15.five | twelve.5 | ten | seven.one | 5.three | 3.8 | two. | |
| 24V | Rated torque(g.cm) | a hundred ninety | 640 | 750 | 930 | 2000 | 2400 | 2800 | 3500 | 4000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 6000 | 6000 | 6000 | 6000 |
| Rated speed(rpm) | 1600 | 420 | 350 | 290 | one hundred ten | ninety eight | 84 | sixty eight | fifty five | 31 | 23 | 20 | 16 | thirteen | ten.5 | 7.four | 5.five | three.9 | two. | |
| Rotation direction | CW | |||||||||||||||||||
| Length(L-mm) | 23.3 | 29.5 | 35.seven | 41.9 | 48.one | |||||||||||||||
| Rated volt(V) | Rated torque(g.cm) | Rated speed(rpm) | Rated present(mA) | No-load speed(rpm) | No load current(mA) | Excess weight(g) |
| 12 | forty six | 7230 | <=500 | 9000 | <=120 | 43 |
| 24 | 53 | 7550 | <=300 | 9000 | <=80 | 43 |
About Us:
I.CH was founded in 2006, located in HangZhou. We specialized in researching, establishing, and servicing electrical motors, gearbox, and large precision gears with the tiny module. After a long time of advancement, we have an unbiased item design and style and R&D staff, services crew, and a specialist good quality control staff. To understand our support principle greater, give higher-high quality products and superb service, we have been committed to the core capacity and training. We have a holding factory in HangZhou, which generates high precision modest mildew gears, equipment shaft, gearbox, and planetary gearbox assembling.
Our Product:
DC Equipment Motor Gear Spur Gearbox
Spur Equipment Gear
Our Certification:
As we all know, the accomplishment of the organization is primarily based on the top quality of the motor. So, to get the acknowledgment in the industry, we get ROHS, CE, ISO900 certificates.
Operate-circulation:
Support:
ODM & OEM
Gearbox design and style and advancement
Bundle&Ship:
Carton, pallet, or what you want
The shipping and delivery time is about 30-forty five times.
Customer’s Checking out:
FAQ:
one. Can you personalized gearbox?
Yes.
two. DO you supply the sample?
Sure.
3. Do you provide technological support?
Sure
four. Do you have a factory?
Of course, we are a skilled maker.
5. Can I appear to your business to visit?
Of course
|
US $3 / Piece | |
1 Piece (Min. Order) |
###
| Operating Speed: | Low Speed |
|---|---|
| Rated Voltage: | 12V, 24V |
| Gearbox Diameter: | 22mm |
| Gearbox Type: | Planetary Gearbox |
| Ratio: | 1:5-1:3968 |
| Rated Torque: | 170-6000g.Cm |
###
| Customization: |
Available
|
|---|
###
| Reduction ratio | 1/5 | 1/18 | 1/20 | 1/25 | 1/66 | 1/77 | 1/90 | 1/110 | 1/136 | 1/246 | 1/336 | 1/393 | 1/484 | 1/597 | 1/735 | 1/1079 | 1/1475 | 1/2124 | 1/3968 | |
| 12V | Rated torque(g.cm) | 170 | 560 | 650 | 820 | 1800 | 2100 | 2450 | 3000 | 3700 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 6000 | 6000 | 6000 | 6000 |
| Rated speed(rpm) | 1500 | 400 | 340 | 280 | 105 | 94 | 80 | 65 | 53 | 29 | 22 | 19 | 15.5 | 12.5 | 10 | 7.1 | 5.3 | 3.8 | 2.0 | |
| 24V | Rated torque(g.cm) | 190 | 640 | 750 | 930 | 2000 | 2400 | 2800 | 3500 | 4000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 6000 | 6000 | 6000 | 6000 |
| Rated speed(rpm) | 1600 | 420 | 350 | 290 | 110 | 98 | 84 | 68 | 55 | 31 | 23 | 20 | 16 | 13 | 10.5 | 7.4 | 5.5 | 3.9 | 2.0 | |
| Rotation direction | CW | |||||||||||||||||||
| Length(L-mm) | 23.3 | 29.5 | 35.7 | 41.9 | 48.1 | |||||||||||||||
###
| Rated volt(V) | Rated torque(g.cm) | Rated speed(rpm) | Rated current(mA) | No-load speed(rpm) | No load current(mA) | Weight(g) |
| 12 | 46 | 7230 | <=500 | 9000 | <=120 | 43 |
| 24 | 53 | 7550 | <=300 | 9000 | <=80 | 43 |
|
US $3 / Piece | |
1 Piece (Min. Order) |
###
| Operating Speed: | Low Speed |
|---|---|
| Rated Voltage: | 12V, 24V |
| Gearbox Diameter: | 22mm |
| Gearbox Type: | Planetary Gearbox |
| Ratio: | 1:5-1:3968 |
| Rated Torque: | 170-6000g.Cm |
###
| Customization: |
Available
|
|---|
###
| Reduction ratio | 1/5 | 1/18 | 1/20 | 1/25 | 1/66 | 1/77 | 1/90 | 1/110 | 1/136 | 1/246 | 1/336 | 1/393 | 1/484 | 1/597 | 1/735 | 1/1079 | 1/1475 | 1/2124 | 1/3968 | |
| 12V | Rated torque(g.cm) | 170 | 560 | 650 | 820 | 1800 | 2100 | 2450 | 3000 | 3700 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 6000 | 6000 | 6000 | 6000 |
| Rated speed(rpm) | 1500 | 400 | 340 | 280 | 105 | 94 | 80 | 65 | 53 | 29 | 22 | 19 | 15.5 | 12.5 | 10 | 7.1 | 5.3 | 3.8 | 2.0 | |
| 24V | Rated torque(g.cm) | 190 | 640 | 750 | 930 | 2000 | 2400 | 2800 | 3500 | 4000 | 5000 | 5000 | 5000 | 5000 | 5000 | 5000 | 6000 | 6000 | 6000 | 6000 |
| Rated speed(rpm) | 1600 | 420 | 350 | 290 | 110 | 98 | 84 | 68 | 55 | 31 | 23 | 20 | 16 | 13 | 10.5 | 7.4 | 5.5 | 3.9 | 2.0 | |
| Rotation direction | CW | |||||||||||||||||||
| Length(L-mm) | 23.3 | 29.5 | 35.7 | 41.9 | 48.1 | |||||||||||||||
###
| Rated volt(V) | Rated torque(g.cm) | Rated speed(rpm) | Rated current(mA) | No-load speed(rpm) | No load current(mA) | Weight(g) |
| 12 | 46 | 7230 | <=500 | 9000 | <=120 | 43 |
| 24 | 53 | 7550 | <=300 | 9000 | <=80 | 43 |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2023-01-08
China 12/24V 42mm DC Planetary Motor with Gearbox Micro Gear Motor manufacturer
Solution Description
Product Pictures
Item Parameter
Brush Motor Specialized Information:
|
Product |
Voltage |
Electricity |
No-Load Present |
No-Load Velocity |
Rated Present |
Rated Speed |
Rated Torque |
|
Z42DPN2425-30S |
24V |
25W |
.60A |
3800rpm |
1.6A |
3000rpm |
.080N.m |
|
Z42DPN2430-30S |
24V |
30W |
.70A |
4000rpm |
two.0A |
3000rpm |
.096N.m |
Brush DC Planetary Equipment Motor Technical Knowledge-62DPN2490-30S:
|
Ratio |
three.65 |
5.36 |
six.55 |
eight.sixty three |
14 |
19 |
25 |
28 |
|
Out-put Speed(rpm) |
822 |
560 |
458 |
348 |
214 |
158 |
a hundred and twenty |
107 |
|
Allowable Torque(N.m) |
.26 |
.38 |
.47 |
.62 |
.87 |
1.two |
1.600 |
one.eight |
|
Reduction Stage |
one |
one |
one |
1 |
2 |
2 |
2 |
two |
|
|
|
|
|
|
|
|
|
|
|
Ratio |
34 |
45 |
fifty eight |
67 |
81 |
ninety one |
103 |
119 |
|
Out-put Pace(rpm) |
88 |
sixty seven |
52 |
forty five |
37 |
33 |
29 |
25 |
|
Allowable Torque(N.m) |
two.two |
two.nine |
3.eight |
3.9 |
4.7 |
five.3 |
6 |
six.nine |
|
Reduction Stage |
2 |
two |
2 |
three |
three |
three |
3 |
3 |
|
|
|
|
|
|
|
|
|
|
|
Ratio |
128 |
146 |
165 |
192 |
132 |
302 |
393 |
|
|
Out-place Speed(rpm) |
24 |
21 |
eighteen |
sixteen |
thirteen |
9.9 |
7.6 |
|
|
Allowable Torque(N.m) |
7.four |
8.five |
nine.six |
eleven.000 |
13.000 |
15.000 |
fifteen |
|
|
Reduction Stage |
three |
3 |
three |
three |
three |
3 |
3 |
|
Merchandise Benefits
Planetary equipment reducer is a new generation of sensible products independently designed by our firm ,which has the subsequent primary functions:
*Lower noise *Hight torque
*Minimal Backlash *Large security
*Large efficiency *Higher input speed
Item informationSolution Software
Associated Merchandise:
Our products have the characteristics of small measurement,gentle fat,higher bearing capacity ,extended provider lifestyle,easy
procedure ,reduced sound,huge output torque,high velocity ratio,high efficiency and secure performance.
It has the qualities of electrical power break up and multi-tooth meshing.
We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors,
Brushless DC Motors, Stepper motors, Ac Motors and High Precision Planetary Equipment Box and so on.
You can e mail us to advise needed motors for each your specification.
Firm profile
LunYee Tradition:
L-Loyalty to Clients
U-Unity of operating together
N-New factors released by us in our sector
Y-Yield returns and take pleasure in collectively
E- Easy to acquire
E- Easy to use
A enjoyable 1-quit support arrives from our continuous innovation staff and our rigorously-inspected sub-contracters!
Our products are widely utilized to machine tools, industrial robot,textile equipment,packing device,meals machine, health care equipment,CNC program and air issue and so on!
FAQ:
Q1. Can I have a sample get?
A: Of course, we can sell a sample, sit is happy to get a sample order to examination and check out the quality of goods.
Q2. How extended is the guarantee?
A: The products arrive with a one particular-12 months guarantee.
Q3. Can our emblem be printed on this solution?
A: Sure, make sure you notify us formally before production and affirm the layout to begin with dependent on our sample.
|
US $30-56 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Universal |
|---|---|
| Operating Speed: | High Speed |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brush |
| Brand: | Lunyee |
###
| Customization: |
Available
|
|---|
###
|
Model
|
Voltage
|
Power
|
No-Load Current
|
No-Load Speed
|
Rated Current
|
Rated Speed
|
Rated Torque
|
|
Z42DPN2425-30S
|
24V
|
25W
|
0.60A
|
3800rpm
|
1.6A
|
3000rpm
|
0.080N.m
|
|
Z42DPN2430-30S
|
24V
|
30W
|
0.70A
|
4000rpm
|
2.0A
|
3000rpm
|
0.096N.m
|
###
|
Ratio
|
3.65
|
5.36
|
6.55
|
8.63
|
14
|
19
|
25
|
28
|
|
Out-put Speed(rpm)
|
822
|
560
|
458
|
348
|
214
|
158
|
120
|
107
|
|
Allowable Torque(N.m)
|
0.26
|
0.38
|
0.47
|
0.62
|
0.87
|
1.2
|
1.600
|
1.8
|
|
Reduction Stage
|
1
|
1
|
1
|
1
|
2
|
2
|
2
|
2
|
|
|
|
|
|
|
|
|
|
|
|
Ratio
|
34
|
45
|
58
|
67
|
81
|
91
|
103
|
119
|
|
Out-put Speed(rpm)
|
88
|
67
|
52
|
45
|
37
|
33
|
29
|
25
|
|
Allowable Torque(N.m)
|
2.2
|
2.9
|
3.8
|
3.9
|
4.7
|
5.3
|
6
|
6.9
|
|
Reduction Stage
|
2
|
2
|
2
|
3
|
3
|
3
|
3
|
3
|
|
|
|
|
|
|
|
|
|
|
|
Ratio
|
128
|
146
|
165
|
192
|
132
|
302
|
393
|
|
|
Out-put Speed(rpm)
|
24
|
21
|
18
|
16
|
13
|
9.9
|
7.6
|
|
|
Allowable Torque(N.m)
|
7.4
|
8.5
|
9.6
|
11.000
|
13.000
|
15.000
|
15
|
|
|
Reduction Stage
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
|
|
US $30-56 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Universal |
|---|---|
| Operating Speed: | High Speed |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brush |
| Brand: | Lunyee |
###
| Customization: |
Available
|
|---|
###
|
Model
|
Voltage
|
Power
|
No-Load Current
|
No-Load Speed
|
Rated Current
|
Rated Speed
|
Rated Torque
|
|
Z42DPN2425-30S
|
24V
|
25W
|
0.60A
|
3800rpm
|
1.6A
|
3000rpm
|
0.080N.m
|
|
Z42DPN2430-30S
|
24V
|
30W
|
0.70A
|
4000rpm
|
2.0A
|
3000rpm
|
0.096N.m
|
###
|
Ratio
|
3.65
|
5.36
|
6.55
|
8.63
|
14
|
19
|
25
|
28
|
|
Out-put Speed(rpm)
|
822
|
560
|
458
|
348
|
214
|
158
|
120
|
107
|
|
Allowable Torque(N.m)
|
0.26
|
0.38
|
0.47
|
0.62
|
0.87
|
1.2
|
1.600
|
1.8
|
|
Reduction Stage
|
1
|
1
|
1
|
1
|
2
|
2
|
2
|
2
|
|
|
|
|
|
|
|
|
|
|
|
Ratio
|
34
|
45
|
58
|
67
|
81
|
91
|
103
|
119
|
|
Out-put Speed(rpm)
|
88
|
67
|
52
|
45
|
37
|
33
|
29
|
25
|
|
Allowable Torque(N.m)
|
2.2
|
2.9
|
3.8
|
3.9
|
4.7
|
5.3
|
6
|
6.9
|
|
Reduction Stage
|
2
|
2
|
2
|
3
|
3
|
3
|
3
|
3
|
|
|
|
|
|
|
|
|
|
|
|
Ratio
|
128
|
146
|
165
|
192
|
132
|
302
|
393
|
|
|
Out-put Speed(rpm)
|
24
|
21
|
18
|
16
|
13
|
9.9
|
7.6
|
|
|
Allowable Torque(N.m)
|
7.4
|
8.5
|
9.6
|
11.000
|
13.000
|
15.000
|
15
|
|
|
Reduction Stage
|
3
|
3
|
3
|
3
|
3
|
3
|
3
|
|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by czh 2022-12-26
China 12V 24V 48V Variable Speed High Power Electric Car Brushless DC Planetary Gear Servo Motor for Micro Electric Pump Fan Chain Grinder with high quality
Solution Description
Product Description
| design | Number of poles | Period | Rated voltage | Rated speed | Constant locked-rotor torque | Rated torque | Rated electrical power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | three | 24 | 3000 | .192 | .16 | 50 | .forty eight |
| design | Peak current | Torque consistent | Again EMF | Motor length | Motor length | voltage variety | Range of rotation | fat |
| Models | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | .05 | 3.947 | fourteen.six | 134 | 24~forty eight | one thousand~3000 | one.0 |
Solution Parameters
Tranquil secure and trustworthy for extended life operation
1.Voltage: 24 VDC
2.Variety of phases: three
3.Quantity of amounts: four
four.Line-to-line resistance: 1.45±10%ohms
five.Line-to-line inductance: 1.27±20%mH
6.Rated existing: 3.2A
seven.Rated electrical power: 50W
8.No-load pace: 4300 rpm
nine.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
twelve.Output speed: 51.5 rpm
thirteen.We can design the unique voltage and shaft and so on
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US $85-130 / Piece | |
50 Pieces (Min. Order) |
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| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
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| Samples: |
US$ 162/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
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| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
|
US $85-130 / Piece | |
50 Pieces (Min. Order) |
###
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
###
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
###
| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2022-12-15
china wholesaler DC 3V Micro DC Motor Hobby Gear Toy Motor High Speed Brushless DC Motor manufacturers
Product Description
Solution Description
| model | Amount of poles | Section | Rated voltage | Rated pace | Ongoing locked-rotor torque | Rated torque | Rated CZPT | Peak torque |
| Models | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | four | three | 24 | 3000 | .192 | .sixteen | fifty | .48 |
| model | Peak existing | Torque continuous | Again EMF | Motor duration | Motor length | voltage assortment | Selection of rotation | excess weight |
| Models | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | nine.six | .05 | 3.947 | 14.6 | 134 | 24~48 | a thousand~3000 | one.0 |
Solution Parameters
Tranquil stable and trustworthy for CZPT life operation
one.Voltage: 24 VDC
2.Quantity of phases: three
three.Quantity of amounts: 4
four.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
six.Rated recent: 3.2A
seven.Rated CZPT : 50W
eight.No-load velocity: 4300 rpm
9.Insulation course: B
ten.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: fifty one.5 rpm
13.We can design and style the specific voltage and shaft and so on
Induction motors, also acknowledged as asynchronous motors, use the electromagnetic induction generated by the magnetic field of the stator to create current in the rotor, thus creating torque. These motors do not operate at a speed in sync with the recent, that’s why the identify. They use the phenomenon of electromagnetic induction to convert electrical energy into mechanical vitality. Induction motor rotors are the most common kind of AC motor located in pumps, compressors, and other devices of all varieties.